מכונת ייצור גלגלי שיניים

Pittler PV 315

Equipped with:

Hydraulic Unit
Sinumerik 840D sl CNC Control
Slim Line Operator Panel OP012 W/12 TFT-Color Display
19" Machine Control Panel
20 Tool ATC
CAPTO C6
Multifunctional Tool Carrier For Turning and Driven Tools
One Fixed Tool Unit
Assembled To The Compound Slide W/Coolant Thru The Turning And Drilling
Tools, Coolant For The Driven Spindle From The Outside
Drilling Spindle
Additional Drill Spindle For Orientation
Chip Conveyor
Coolant Equipment
-Including piping and shut-off valve and flow control switch
-To supply coolant to tools for coolant and flushing through the cutting tools
-To supply coolant for flushing the work piece and chuck
-To supply coolant for flushing the working area
Paper Band Filter
Immersion Cooler
High Pressure Coolant Pump, 40 Bar Through Tools
Flushing Pistol, Hand Held
Air Cleaner - Mechanical Separation "Mist Collector"
Tool Life Display
Remote Diagnostics
Signal Lamp
Automatic Door For Loading W/Shuttle
Load and Unload Shuttle
Swivel Loader
Automation Cell Tuned for Part
Pallet Conveyor For 20 Raw And Finished Parts Pallets
Pallets Designed for Part 596500
Handling System
SPC Station (Maximum O 270 mm, Maximum H 150 mm, Maximum Wt. 12 kg)
NIO Station (Closing forward leading gravity)
Skiving Software (Hardware: Software and user surfaces for skiving technology)
Measuring Probe (For measuring diameters and length of the workpiece in the machine)
Measuring Software for Teeth Measuring (MDK and Flank Line, Software and User)
Measuring Program (Automatically measuring program for measure the position of the
two gears to each other, after using sister tools)
SPC (Every X workpieces the MDK needs to be measured)
Tool Changer (Precut, measurer and final cut)
Skiving Tool Identification (Hardware, software for the identification of the skiving
tool after tool change)
Hydraulic Diagrams
Coolant Diagrams
Lubrication Diagrams
Electrical Wiring Diagrams
Hardcopy of Diagrams
CF Certificates

Specifications:

Workpiece Spindle:
-Speed: 0-7000 l/min
-Power: 55,2 - 59,7 kW
Tool: Capco C6
Tool Spindle:
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-Speed: 0-6000 l/min
-Power: 29 - 41 kW
Machine Weight, Floor Space and Voltage Supply:
-Operating Voltage: 400V, 3 Phases, 50 Hz
-Control Voltage: 24 V
-Lighting Voltage: 240 V, 50 Hz
-Floor Space: 2,700 x 2,600 mm
-Height: 4,000 mm
-Total Weight, Approximate: 16,000 kg
Longitudinal, Z-Axis:
-Stroke: 800 mm
-Rapid Rate: 24 m/min
-Feed Force: 12 kN
Transverse, X-Axis:
-Stroke: 900 mm
-Rapid Rate: 24 m/min
-Feed Force: 12 kN
Tool Spindle, B-Axis:
-Range: -20 / +90 Degree
Y-Axis for Spindle Unit:
-Stroke: 200 mm
-Rapid Rate: 12 m/min
-Feed Force: 6 kN
C-Axis Main Spindle:
-Positioning Accurace: 9"
Multifunctional Tool Carrier:
-Power: 29 kW at 100% ED
-Power: 41 kW at 44% ED
-Torque: 141 Nm at 100% ED
-Torque: 212 Nm at 44% ED
-Spindle Speed: 0-6000 min-1
-B-Axis for Stepless Motion in a Range Of: -20/+90 Degree
Tool Magazine:
-Maximum Tool Diameter: 100 mm
-Approximate Tool Length: 300 mm
-Approximate Tool Weight: 12 kg
Swivel Loader:
-Maximum Workpiece Diameter: 270 mm
-Height: 150 mm
-Weight: 16 kg