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BOSPORAS MACHINERY | AYIKA BOSP 20-3-4-1500 BMTK

Bosporas Machinery | AYIKA is a manufacturer of coil processing lines, roll forming lines and press feeding systems, offering high-quality and customized industrial solutions. High-performance heavy-duty cut to length line designed for precise sheet cutting with advanced configurations and up to 20-ton coil capacity.

TECHNICAL DETAILS
Sheet Thickness: 0.5 – 3 mm / up to 4 mm (heavy-duty configuration)
Coil Width: up to 1500 mm
Coil Weight: up to 20 tons
Cutting / Shear Type: Gear Driven Guillotine Shear, Pneumatic Clutch Eccentric Shear, Hydraulic Shear, Rotary Shear
Line Speed: up to 40 m/min (depending on configuration)
Leveling System: Multi-Rollers Fine Straightener, Precision Straightener (Leveler)
Stacking System: Automatic stacker (single or double stack option)
Material Type: CR, HR, Galvanized, Stainless Steel, Aluminium, Hot Rolled Steel, Cold Rolled Steel

This heavy-duty cut to length line is designed for precise and efficient processing of steel coils with widths up to 1500 mm and coil weights up to 20 tons. The system ensures high accuracy, stable operation and long-term reliability in industrial production environments.

The line consists of integrated units including hydraulic decoiler, coil loading system, leveling unit, feeding system, cutting unit, conveyor system and automatic stacking unit.

CONFIGURATION & FLEXIBILITY
The system can be configured based on production requirements and material specifications:

0.5 – 3 mm standard duty configuration
up to 4 mm heavy-duty configuration

Different cutting technologies can be applied depending on production speed, accuracy and material type:
Gear Driven Guillotine Shear
Pneumatic Clutch Eccentric Shear
Hydraulic Shear
Rotary Shear

The line can also be designed with single or double loop pit systems to optimize line speed, material flow and plant layout.

KEY FEATURES
Heavy-duty design for 20-ton coils
High precision sheet cutting
Advanced leveling system for flatness control
Cutting options
Automatic stacking and conveyor systems
Robust mechanical structure for long service life

ENGINEERING & PERFORMANCE
The machine is built with a robust mechanical structure and high-quality components to ensure long-term operation under heavy-duty conditions. The precision leveling system eliminates internal stresses and improves flatness, enabling accurate and repeatable cutting results.

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Advanced automation and control systems provide stable operation, reduced operator dependency and efficient production management.

OPERATIONAL ADVANTAGES
Short lead time compared to European manufacturers
High production efficiency and continuous operation
Low maintenance requirements
Flexible and customizable design
Reliable performance in demanding industrial conditions

APPLICATION AREAS
Steel service centers
Automotive and metal component production
Construction and infrastructure materials
General sheet metal processing

OPTIONAL EQUIPMENT
Double stacker system
Vacuum stacking system
Coil handling and transfer systems
Advanced automation solutions

*Images included in this listing show reference installations of similar cut to length lines (3 mm and 4 mm thickness ranges) successfully manufactured and commissioned in recent years across different countries. These references demonstrate our proven engineering capability, reliable manufacturing quality and international project experience.